Manufacturing Industry Summary

Our team has a successful record of strategic projects in the manufacturing sector. Some of our work to date is listed below:

Large packaging group

  • Designed and implemented a structured approach to problemsolving teams throughout the organisation (Harry Onsman, Martin Schembri and Miriam Bass)

  • Reviewed (prior to computerization) the design, art and pre-press procedures for the largest division in the group (Vlado Baban and Harry Onsman)
  • Facilitated various operational planning events (Harry Onsman)
  • Trained shopfloor employees in smart machine changeover techniques (Martin Schembri and Harry Onsman)
  • Designed and developed materials for operational skills training (Martin Schembri)

Valve manufacturer

  • Facilitated the implementation of lean manufacturing principles for a valve manufacturer (Harry Onsman, Robin Power, Martin Schembri, Sam Becktel, Peter Robertson)
  • Analysed sales data to provide clear picture of product profitability, complexity and volumes (Robin Power)

Battery manufacturer

  • Project managed the implementation of a new manufacturing line and the launch of a new range of products for a battery manufacturer (Robin Power)

Diversified plastics manufacturer

  • Identified waste reduction opportunities for the industrial products division
  • Designed and implemented a structured approach to problemsolving teams in the the automotive division (Harry Onsman, Martin Schembri, Robin Power and Sam Becktel)

Glass packaging manufacturer

  • Designed and implemented a structured approach to problemsolving teams throughout the organisation (Harry Onsman, Martin Schembri and Miriam Bass)
  • Facilitated various operational and strategic planning events (Harry Onsman)

Flexible packaging group

  • Facilitated a 40% reduction in workforce as part of a major corporate re-structure (Harry Onsman)
  • Designed and introduced a skills-based classification and progression system (Martin Schembri)

Aluminium products group

  • Streamlined the warehouse activities at several sites (Robin Power)
  • Facilitated the introduction of streamlined operations in a new warehouse (Robin Power)

Aluminium manufacturer

  • Streamlined the order entry and management processes, and designed the corresponding organisation structure along with resourcing requirements. (Miriam Bass and Vlado Baban)

Large chemical manufacturer

  • Designed and implemented a structured approach to problemsolving teams throughout the organisation, including subsidiary companies (Harry Onsman, Martin Schembri and Miriam Bass)
  • Facilitated various operational and strategic planning events (Harry Onsman)
  • Reviewed and improved organisational structure (Harry Onsman)

Large brewery

  • Designed and implemented a structured approach to problemsolving teams to improve bottling performance (Harry Onsman and Martin Schembri)
  • Delivered training sessions on the use of macro KPIs such as Overall Equipment Effectiveness (Harry Onsman and Robin Power)

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